How to Appraise Potential Tasks for Robotic Screwdriving

How are you able to inform if a selected screwdriving software will probably be appropriate for robotic automation?

Maybe you need your robotic to screw down circuit boards for digital meeting. Maybe the robotic will probably be fixing components right into a automobile or assembling home equipment.

Whatever your screwdriving wants, there are 7 properties it’s best to take into account when appraising potential duties. By your potential duties with relation to these properties, you’ll set your self up for success along with your robotic automation mission.

 

Why essentially the most urgent screwdriving process is not all the time finest

You doubtless have a number of screwdriving duties in thoughts that you simply suppose would possibly make good candidates for robotic screwdriving.

Perhaps a selected screwdriving process takes a disproportionate period of time out of your human operators. There are many different duties that these folks may very well be doing, however they’re all the time tied up with this one screwdriving process.

Your most urgent duties actually may very well be a superb possibility for robotic, however not essentially.

Some screwdriving operations are simpler to automate with a robotic than others. Your bottleneck screwdriving process is likely to be easy to automate, but it surely won’t.

You will do your self and your staff a variety of favors by selecting the best process from the beginning.

 

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The key to choosing the right process for robotic screwdriving

When beginning out with robotic screwdriving, it is helpful to maintain 2 elements in thoughts:

  • Simplicity — How easy or complicated is the duty to automate?
  • Impact — How important will the influence of automation be on your corporation?

You can assess any potential robotic process by it by way of the lens of “simplicity vs impact.” The properties listed under may help you to appraise potential duties by way of this lens.

7 properties of an appropriate robotic screwdriving process

Let’s say that you’ve got fairly a number of screwdriving duties that may very well be appropriate for robotic automation.

How do you distinguish between them? What properties point out {that a} process will probably be a superb candidate for robotic screwdriving?

Here are 7 properties that we glance for after we are assessing potential duties:

1. The half will be fixtured

When a human performs a screwdriving process, they will normally use their different hand to regular the workpiece on the identical time. This isn’t straightforward for a robotic to do — it might require one thing like a second robotic arm or actuator to maintain the piece.

For your first screwdriving mission, it is a good suggestion to select a process the place the half will be fixtured. This makes it straightforward for the robotic to carry out the screwing operation.

2. The process is straightforward

As mentioned above, it is a lot better to go for a easy process first. It is actually doable to add many “bells and whistles” to your robotic setup — equipment and extras which will be needed for some particular duties. But, the only setup doable is nearly all the time the most suitable choice for your first screwdriving mission.

Once you have gained some extra expertise with collaborative robotics, you could begin to establish areas the place extra complexity may very well be useful. By then, you may be extra conversant in robotic deployments and the combination will probably be simpler.

3. Only one human is changed

You would possibly envision altering out your whole screwdriving operators for robotic automation. After all, there are in all probability many extra helpful duties that your staff will be doing than simply inserting screws!

While you could introduce extra screwdriving robots later, it is higher to simply begin by changing only one individual’s screwdriving operation. That manner, the influence on manufacturing will probably be smaller and everybody will steadily get used to the concept of utilizing robots.

4. Uses a single kind of screw

It’s actually doable to use a number of forms of screw in a robotic screwdriving operation. However, this requires you to do software changeovers to swap between the screw varieties, which implies including further instruments and integrating them with the robotic.

In the pursuits of beginning easy, it is higher to begin with a process that solely makes use of one kind of screw. When this process has been working efficiently for a while, you’ll be able to take into consideration including the aptitude for changeovers.

5. You have operator buy-in

The thought of being “being replaced by a robot” worries fairly lots of people. This could make folks resistant to accepting a robotic, even when it’s going to in the end enhance the standard of their job.

For this cause, it is a good suggestion to get buy-in out of your operators earlier than you convey the robotic into the office. That manner, these folks will develop into lively contributors within the robotic deployment, which is important for any profitable robotic screwdriving mission.

6. Additional floorspace is obtainable

Collaborative robots do not take up a lot house in contrast to typical industrial automation. However, a screwdriving robotic nonetheless wants a certain quantity of additional floorspace in contrast to guide screwdriving.

If a selected screwdriving process may be very tight on floorspace, take into consideration how you would transfer that process to one other space of your facility or begin with a process that has barely extra space flexibility.

7. Has a excessive influence

Your first robotic mission is nearly all the time essentially the most difficult when it comes to convincing others to undertake robotic automation. Once you may have one or two robotic deployments underneath your belt, folks already acknowledge the advantages and return on funding that robots convey.

With your first robotic screwdriving software, decide a process that can have a excessive influence in your operations. That manner, the advantages will probably be as clear as doable to everybody.

 

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Where to discover the fitting software equipment

When you have picked an acceptable screwdriving process, what’s one of the simplest ways to deploy it rapidly?

The proper software equipment will enable you to rise up and working as rapidly and simply as doable. Application kits embody all of the robotic parts and extras that you simply want for screwdriving.

Check out our options web page for particulars of our screwdriving software equipment.

 

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What screwdriving duties have you ever been contemplating for robotic automation? Tell us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Facebook, or the DoF skilled robotics group.