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Should You Choose Decentralized Palletizing?

You have determined to go together with robotic palletizing. You know that it will assist you to enhance the throughput of your complete operation. You have researched the assorted choices and also you now perceive extra concerning the benefits and drawbacks of every one.

But, there’s one choice that you just’re nonetheless undecided about…

Should you go together with decentralized palletizing?

Decentralized palletizing is an method that includes having a unique robotic cell on the finish of every of your manufacturing traces. It is a distinction to centralized palletizing the place your entire traces go into the identical palletizing cell.

There are numerous benefits to decentralized palletizing together with increased flexibility, clearer accountability over product traces, and decreased downtime.

However, you would possibly nonetheless be unsure about selecting decentralized palletizing.

Centralized palletizing has lengthy been the predominant method. There have to be cause, proper?

If you go together with decentralized palletizing, how will you make certain that it will not find yourself as an enormous mistake?

Common issues about decentralized palletizing

It’s true that decentralized palletizing tends to be much less frequent.

People are typically apprehensive aboutthe influence that decentralized palletizing can have on their enterprise.

One frequent concern is value. People fear concerning the increased prices that they’ll incur by following a decentralized palletizing method. Instead of investing in just one palletizing robotic on your complete facility — as can be required with centralized palletizing — you must pay for a number of palletizing robots. This can lead individuals to shrink back from decentralized palletizing.

Another frequent concern is the quantity of labor required to deploy and keep the robots. People think about themselves spending plenty of their time programming the robots and protecting them working. They assume {that a} single, centralized robotic shall be much less work than a number of robots.

Yet one other frequent concern is the quantity of flooring area required to suit all the completely different robots. People envision the massive palletizing robots that you just typically see on YouTube movies and picture the large area that will be taken up having a number of of those all through their facility.

These issues are comprehensible. However, they’re based mostly on false assumptions.

Why cobot palletizing options are completely different

There is a brand new growth in robotic palletizing that makes individuals’s frequent issues much less necessary than they had been beforehand.

Collaborative robots are actually appropriate for palletizing. This opens up decentralized palletizing to many extra conditions than had been doable up to now, when the one actual possibility for robotic palletizing was to make use of large palletizing robots.

Cobots are completely different from standard palletizing robots in a number of methods. They are less expensive and require fewer extras to function. They are additionally smaller, simpler to deploy, and require much much less upkeep (or no upkeep in some instances).




With cobot palletizing options — just like the Robotiq Palletizing Solution — the robotic would not place restrictions in your means to make use of decentralized palletizing.

It’s now far more possible so as to add a single palletizing robotic to the top of every of your product traces.

The actual query you should ask your self is…

Is decentralized palletizing the correct alternative for me?

A 7 step course of to determine if decentralized palletizing is for you

Just as a result of decentralized robotic palletizing is now simpler than ever earlier than, it doesn’t suggest you must essentially go for it. There is a course of for assessing any technological answer.

Take just a little time to assume by means of your distinctive necessities to find out if it truly is the best choice for you.

Here are 7 steps you should utilize to assume by means of the choice:

  1. List what you want in a palletizing answer — Making a listing is a dependable approach to get a recent perspective on any powerful choice. In this case, you need to record your entire most necessary necessities in a palletizing answer. At this stage, keep away from making assumptions concerning the answer you’ll select in the long run.
  2. Look into the longer term — The largest advantages of decentralized palletizing will present up over months and years, not days or perhaps weeks. Think concerning the relative influence of centralized vs decentralized palletizing in the long run. How will a decentralized method change your enterprise sooner or later?
  3. Identify robotic options — At this level, it is price wanting on the doable options out there available on the market. If you might be contemplating utilizing collaborative robots, bear in mind that a pre-designed palletizing answer will make the method a lot smoother than when you determine to combine the robotic cell your self from scratch.
  4. Calculate the return on funding — Make certain to contemplate the preliminary, ongoing, and upkeep prices for any of your chosen options if you calculate the return on funding. The decrease ongoing value of collaborative robots is an space the place they’ll outshine standard palletizing robots in the long term.
  5. Plan your robotic cell — Having determined in your chosen palletizing robotic, begin the method of designing your robotic cell. If you’re going with a pre-designed answer, this can largely contain designing the way it will slot in with the opposite components of your course of.
  6. Look for copy-paste options — Decentralized palletizing requires that you’ve got two or extra palletizing robots in your facility. You can significantly scale back the deployment time by going for a copy-paste answer. When your first deployment is full, use precisely the identical {hardware} in your different cells and replica the programming.
  7. Deploy as soon as, study and develop — All robotic deployments are a strategy of studying. The path to success is to begin small after which use your new learnings to construct in your success in your second, third, and subsequent robotic cells.

Choose your decentralized palletizing robotic in the present day

The key with decentralized palletizing is to make your life as straightforward as doable by selecting a robotic answer that permits for straightforward copy-paste deployments.

By replicating your profitable palletizing cells, moderately than ranging from scratch every time, your robots will begin incomes a return on funding faster.

If you are on the lookout for an easy-to-deploy palletizing cell, you would possibly need to try the Robotiq Palletizing Solution.


What issues do you’ve got about decentralized palletizing? Tell us within the feedback beneath or be a part of the dialogue on LinkedIn, Twitter, Facebook, or the DoF skilled robotics neighborhood.

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